Bullnose steps add elegance to a staircase, but their curved edges present a challenge when fitting stair rods. While bendable stair nosing solutions like the Bendy Bull exist, you can also bend a traditional stair rod to match the curve of your step.

Step 1: Draw and Submit the Template

• Place a large sheet of paper or cardboard over the bullnose step.
• Carefully trace the exact curve of the step.
• Mark the desired position of the stair rod.
• Submit this template to a specialist manufacturer or use it as a guide for manual bending.

Step 2: Choose the Right Stair Rod

Select a solid brass or flexible metal stair rod that can withstand bending without breaking. Avoid rods that are too rigid, as they may snap under pressure.

Step 3: Measure and Cut

• Measure the width of the bullnose step.
• Cut the stair rod to the required length using a hacksaw or appropriate cutting tool.
• Ensure the rod extends slightly beyond the edges for a polished look.

Step 4: Bend the Stair Rod

• Use a pipe bender or a soft mallet to gradually shape the rod.
• Apply even pressure along the length to avoid kinks.
• If needed, heat the rod slightly to make bending easier (only for certain metals like brass).
• Follow the template to ensure the correct curvature.

Step 5: Secure the Rod

• Position the rod along the curved edge.
• Use brackets or clips to hold it in place.
• Ensure it sits flush against the step for a smooth finish.

Step 6: Finishing Touches

• Check for alignment and adjust if necessary.
• Polish the rod to enhance its appearance.
• Secure any loose ends with adhesive or screws.

Final Thoughts

Bending a stair rod for a bullnose step is a practical alternative to using specialised nosing. By drawing and submitting a template, you ensure a precise fit while maintaining the aesthetic appeal of your staircase. Whether you’re working on a home renovation or a commercial installation, this method guarantees durability and style.